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KOSMEK Quick Die Change System (QDCS)

KOSMEK Quick Die Change System (QDCS)

Products

KOSMEK QDCS replaces manual bolting with automatic clamps, makes die loading safe and easy with die lifters and pre-rollers, and puts the whole change on push buttons. Interlocks prevent mis-operation and setup time drops.

Die push cylinders

Gives the die its final push onto the locating pins.

GY Die Push Cylinder for Press Machine

GYDie Push Cylinder for Press Machine

The final push to the locating pins!

Key specifications
Action / pressure
Single Action 25MPa

All-pneumatic system

Clamps and lifts dies with factory air only, no hydraulic unit needed, so it is easy to install.

HQA HQA Clamp T-Slot Manual Slide

HQAHQA Clamp T-Slot Manual Slide

Automatic Clamp with No Hydraulic Use. Slides in the T-slot and clamps the U-cut of the die.

Key specifications
Action / pressure
Double Action 0.4~0.8MPa
HQB HQB Clamp T-Slot Manual Slide

HQBHQB Clamp T-Slot Manual Slide

Automatic Lever Clamp with No Hydraulic Use. No U-cuts are required.

Key specifications
Action / pressure
Double Action 0.4~0.8MPa
RQC Pneumatic Free Roller Lifter

RQCPneumatic Free Roller Lifter

Easy to Transfer and Locate a Die.Die Lifter without Hydraulic Pressure.

Key specifications
Action / pressure
Single Action 0.3~0.8MPa
MV90 Air Valve Unit For All-Pneumatic System

MV90Air Valve Unit For All-Pneumatic System

Air Valve Unit Suitable for Control of All-Pneumatic System

MV70 Air Valve Unit For Pneumatic Free Roller Lifter

MV70Air Valve Unit For Pneumatic Free Roller Lifter

Air Valve Unit Suitable for Control of Pneumatic Free Roller Lifter

MV106 Air Hand Valve For Pneumatic Free Roller Lifter

MV106Air Hand Valve For Pneumatic Free Roller Lifter

Air Hand Valve Suitable for Control of Pneumatic Free Roller Lifter

Hydraulic clamps

Hydraulic automatic clamps: T-slot slide, block-fixed and swing types to match the die and its mounting plate.

GA GA Clamp T-Slot Manual Slide

GAGA Clamp T-Slot Manual Slide

GA clamp slides in the T-slot and locks in the U-cut of the die. It is a compact single action cylinder and space efficient for mounting. We provide a variety of options to meet your needs.

Key specifications
Action / pressure
Single Action 25MPa
GD GD Clamp T-Slot Automatic Slide

GDGD Clamp T-Slot Automatic Slide

GA clamp with an air cylinder. Most suitable for inaccessible area or non-operation side. Clamp movement is all automated.

Key specifications
Action / pressure
Single Action 25MPa
GBB GBB Clamp T-Slot Manual-Slide (Single Action)

GBBGBB Clamp T-Slot Manual-Slide (Single Action)

Lever clamp that slides in the T-slot by hand. Suitable for non-standardized die widths.

Key specifications
Action / pressure
Single Action 25MPa
GBC GBC Clamp T-Slot Manual-Slide/Longer Stroke (Single Action)

GBCGBC Clamp T-Slot Manual-Slide/Longer Stroke (Single Action)

Lever clamp that slides in the T-slot by hand. Suitable for non-standardized die widths. Longer stroke allows for the variation in die clamping thicknesses.

Key specifications
Action / pressure
Single Action 25MPa
GBE GBE Clamp T-slot Automatic-Slide (Single Action)

GBEGBE Clamp T-slot Automatic-Slide (Single Action)

GBB clamp with an air cylinder that slides in the T-slot and locks the die automatically by remote control.

Key specifications
Action / pressure
Single Action 25MPa
GBF GBF Clamp Longer Stroke/T-Slot Automatic-Slide (Single Action)

GBFGBF Clamp Longer Stroke/T-Slot Automatic-Slide (Single Action)

GBC clamp with an air cylinder that slides in the T-slot and locks the die automatically by remote control.

Key specifications
Action / pressure
Single Action 25MPa
GBP GBP Clamp Block-Fixed (Single Action)

GBPGBP Clamp Block-Fixed (Single Action)

Block fixed lever clamp which does not require T-slot. Fixed with bolts and easy to install on a press without T-slots.

Key specifications
Action / pressure
Single Action 25MPa
GBQ GBQ Clamp Longer Stroke/Block-Fixed (Single Action)

GBQGBQ Clamp Longer Stroke/Block-Fixed (Single Action)

Block fixed lever clamp which does not require T-slot. Fixed with bolts and easy to install on a press without T-slots.

Key specifications
Action / pressure
Single Action 25MPa
GN GN Clamp Swing Rod Clamp for Lower Die

GNGN Clamp Swing Rod Clamp for Lower Die

Clamp rod swings to avoid interfering with the die when loading or unloading the lower die. Clamps with hydraulic pressure + spring force, releases with air pressure.

Key specifications
Action / pressure
Double Action 25MPa
GHA GHA Clamp Swing Rod Clamp for Upper Die

GHAGHA Clamp Swing Rod Clamp for Upper Die

Swing rod clamp for upper die withstands vibration of high-speed press.

Key specifications
Action / pressure
Double Action 25MPa
GDL GDL Clamp Link Slide Clamp for Upper Die

GDLGDL Clamp Link Slide Clamp for Upper Die

Compact Traveling Die Clamp

Key specifications
Action / pressure
Single Action 25MPa

Units for hydraulic clamps

Air-driven hydraulic units, pump units and non-leak valve units that power and control the clamps and die lifters.

CP/CR Hydraulic Unit

CP/CRHydraulic Unit

Powered by compressed air. Most suitable for hydraulic source of automatic clamp / RA Die Lifter. (2ℓTank Model)

CPB/CPC/CPD/CPE/CQC/CQE Hydraulic Unit

CPB/CPC/CPD/CPE/CQC/CQEHydraulic Unit

CPE/CQC/CQE Powered by compressed air. Most suitable for hydraulic source of automatic clamp / RA Die Lifter. (5ℓ,10ℓTank Model)

CB/CD/CC Pump Unit

CB/CD/CCPump Unit

Air-Driven Hydraulic Unit Most suitable hydraulic source of automatic clamp/RA die lifter. Used in combination with BC/BH non-leak hydraulic valve unit.

BC Non-Leak Valve Unit Electrical Control Type

BCNon-Leak Valve Unit Electrical Control Type

Electrical control type non-leak valve unit which is most suitable for auto clamps and RA die lifters. Used in the combination with CB/CD/CC pump unit.

BH Non-Leak Valve Unit Manual Operation Type

BHNon-Leak Valve Unit Manual Operation Type

Manual control type non-leak hydraulic valve unit. Most suitable for manual control of RA die lifter. Used in the combination with CB/CD/CC pump unit.

MV Air Valve Unit

MVAir Valve Unit

Electrical control type air valve unit which is most suitable for controlling air cylinders which are used for GD/GE clamp to slide in T-slot automatically.

Operation control panels

Push-button control of the die change system with interlocks to prevent mis-operation.

YP YP Operation Panel/Control Unit Operation Panel・Control Unit Separated Type

YPYP Operation Panel/Control Unit Operation Panel・Control Unit Separated Type

Die change operation panel with user-friendly controls. It prevents misoperation with the interlock function. Various circuit structures to match system specifications.

YAA YAA Operation Control Panel Operation Panel/Control Unit United Type

YAAYAA Operation Control Panel Operation Panel/Control Unit United Type

User-friendly controls for die change system.

Die lifters and pre-rollers

Die lifters that float the die on rollers in the bolster slots, and pre-rollers that pull the die out to the front of the press.

RA Hydraulic Die Lifter

RAHydraulic Die Lifter

Set in the T-slot or U-slot. Easy to load/unload the die with hydraulic lifting rollers.

Key specifications
Action / pressure
Single Action 25MPa
RQA Hydraulic Free Roller Lifter

RQAHydraulic Free Roller Lifter

Set in the T-slot or U-slot. Able to lift up and move a die flexibly with a light force.

Key specifications
Action / pressure
Single Action 25MPa
RB Spring Die Lifter

RBSpring Die Lifter

Set in the T-slot or U-slot. Easy to load/unload the die with spring lifting rollers.

MR□ Pre-Roller

MR□Pre-Roller

Allows the die to roll from the front of the press onto the bolster. Makes loading and unloading the die with a crane or forklift safe and easy.

PS Lifting Pre-Roller Stand

PSLifting Pre-Roller Stand

Tilt Pre-Rollers for easier die loading!

Key specifications
Action / pressure
Single Action 25MPa

Ask about KOSMEK products

We propose the right clamps and lifters for your press and dies, fit them to existing machines and match them with control panels, all in Thailand.